InDro Forge prepped for next-phase expansion

InDro Forge prepped for next-phase expansion

By Scott Simmie

 

Have an idea for a prototype? InDro Forge has got you covered.

The company can take a napkin sketch, turn it into a full-fledged design – and then produce a single prototype or limited manufacturing run.

But the Ottawa-based facility, equipped with multiple machines for additive and subtractive manufacturing and an A-level team of engineers and support staff, is now capable of much, much more.

If you happened to miss this story, here’s the headline: Back in September, InDro Robotics took over operations of what was known as the Bayview Yards Prototyping Lab. Previously run by Invest Ottawa, InDro could see the synergy of running this in conjunction with its R&D headquarters (based at Ottawa’s Area X.O).

But the acquisition has involved much more than a name change. Under the guidance of Stacey Connors (Head of Strategic Innovations) and Joel Koscielski (Senior Manager, Design and Fabrication), a longer-term plan for growth quickly began to form. Soon, there were new hires in engineering and sales. There was a comprehensive review of the existing market to identify gaps.

And, ultimately, a new roadmap for the future. Though prototypes will still be an important part of the core business operation, InDro Forge now has the expertise and capacity to be of service to companies with products anywhere along the Technology Level Readiness (TLR) scale.

“I was initially excited about the synergies with robotics,” says Luke Corbeth, Head of R&D Sales with InDro Robotics.

“But after seeing the all-star cast, I’m also excited for its potential as a standalone alongside InDro Robotics. There are so many other industries we can touch. I feel so confident, talking to anyone and knowing that wherever they are in their journey we’re going to be able to help. I know we can take it on – and that’s super exciting.”

It is. Now, let’s find out why – and how.

Below: The water jet table at InDro Forge. Using a fine slurry under immensely high pressure, it can slice through steel up to 2″ thick

Advanced Manufacturing

NEW STAFF

 

It was clear at the outset that InDro Forge would be able to tap into the expertise of InDro engineers who work at the Area X.O site. But it was equally clear that InDro Forge would also benefit from additional full-time engineers at its own location.

We were fortunate in finding Matthieu Tanguay, a Mechatronics Engineer with a deep background in robotics, along with experience in forestry and oceanography. Tanguay also worked for four years with another Canadian robotics leader, Clearpath. He helped design, validate and deliver multiple different robots to clients during that period (including a robot custom-built for Antarctica).

“I’ve always described myself as a ‘Jack of all trades'” he says. “I’ve always been a curious person with a wide variety of interests. At InDro Forge I think I will be able to tap in these skillsets acquired through the years to help InDro Forge push through to another level.”

Stephan Tzolov was eager to make the jump from Area X.O to join the growing team at InDro Forge. Tzolov has a degree in Industrial Design – and design is integral to the InDro Forge process. Tzolov also loves learning new skills, and saw a perfect fit with InDro Forge.

“I made the jump to InDro Forge when I wrapped up a large, long-term project,” says Tzolov. “Timing worked out perfectly in that we had just announced the new expansion into Forge and the cool new opportunities for a dedicated mechanical engineering/design team. With the new skills and technical know-how I’d acquired via that large project, I decided to push my abilities even further by helping build up the team.”

Tzolov already had experience with a range of production tools. For the past few months, he has immersed himself in learning new ones.

“There were already quite a few machines and tools I’d familiarized myself with via my university education. However, in recent months it’s been quite the deep dive on these machines and processes – including operating the waterjet cutter and CNC.”

Below: Stephan at the controls of the waterjet cutter

 

THE PATH TO PRODUCTION

 

Prior to becoming InDro Forge, the lab specialised in designing and producing prototypes. And while that will still be part of its business model, the company is positioning itself to take on clients with products that are anywhere along the TRL scale. Perhaps you’ve already got a prototype – but it doesn’t have quite the look and feel desired. Maybe you have a functioning product that has some bugs. Or perhaps you’re looking for a polished, finished product that can be shown to your own clients or displayed at a conference. InDro Forge does it all.

“Our initial conversations with industry partners have helped us identify, these are the things that matter,” explains Connors. “We can help customers wherever they are on the TRL.” Offerings include:

  • Design
  • Production
  • Builds
  • Prototypes
  • Testing/validation
  • Engineering

Whether it’s a new client, a new concept – or a completely new application – InDro Forge can shape the path to a finished product. And while there are other companies out there (and some doing very good work), we believe that the synergy of InDro Forge’s leadership and staff – combined with the R&D expertise of InDro Robotics and our state-of-the-art production tools – sets us apart.

“We are leading with technical expertise – that’s our strongest differentiator,” says Stacey Connors. “We work closely with clients – with recommendations, collaboration and consultation – every step of the way. And we really have a wide array of equipment.”

Below: How the relationship between InDro Forge and InDro Robotics works for clients

Prototyping Lab Canada
Rapid Prototyping Canada

NEW SUPPORT

 

Companies need clients. And clients need knowledgeable staff who truly understand their needs – people who understand both the technical requirements and the customer journey. InDro Forge is fortunate to have newly hired Account Executive Callum Cameron. With a Bachelor of Commerce degree from the University of Ottawa – and a passion for understanding the technical side of things – Callum isn’t simply after sales. He is dedicated to helping customers find the precise solution to their needs, along with keeping them in the loop throughout the process.

“InDro Forge provides clients with end-to-end prototyping services that can turn any idea into a ready-for-market product,” he says. “Our services help businesses of all sizes accelerate their time to market and pathway to profitable growth.”

As part of getting settled into the role, Callum researched other companies offering similar services, drilling right down to the capabilities and machines at those facilities. And he’s reached some conclusions.

“InDro Forge offers a range of specialized services that competitors simply can’t replicate. We have the technical expertise and a state-of-the-art facility that allows clients to choose different levels of involvement along their prototyping journey. Furthermore, our team has years of experience in every phase of rapid prototyping, which allows us to guide our clients in the right direction every step of the way.”

 

INVESTMENT

 

In the transition to InDro Forge, great emphasis was put on identifying areas – and hires – that would allow for greater capacity going forward. Senior Manager of Design and Fabrication Joel Koscielski, who was previously with the Bayview Yards Prototyping Lab, sees that as a significant step forward.

“InDro made an immediate investment in building the Forge team by adding new capacity. We now have an Applications Engineer to help clients develop a solution tailored to their needs, plus a Mechatronics Engineer to bring a greater technical expertise in the integration of mechanical, electrical and code into a single solution.”

The other significant difference is the new ability to tap into the broad expertise of the InDro Robotics engineering team, based at Area X.O.

“The InDro Robotics engineers being included in design reviews or in a design consulting capacity during projects ensures higher quality output from Forge – and the opportunity for more creativity in solutions.  The InDro team also has a large number of industry contacts including trusted suppliers and partners which pre-date the InDro Forge. These contacts have served to bolster the list of partner companies which Forge draws from to deliver great prototypes when the needs exceed our in-house capacity or current equipment capabilities.”

In addition, the InDro Forge team all share a trait that’s reflected in their work ethic, and ultimately the finished product: Passion.

“The best part of starting a project from scratch is being able to breathe life into something that was originally just an idea, maybe just a sketch on a piece of paper,” says Stephan Tzolov.

“Taking that spark of innovation from an idea to reality never gets old. So, I’d say those beginning steps of concept development and iterative design are the most rewarding.”

 

Below: InDro Forge’s new Mechatronics Engineer, Matthieu Tanguay

INDRO’S TAKE

 

We obviously felt there was a synergy in developing InDro Forge. And while the Bayview Yards Prototyping Lab was known for its excellent work, we wanted to both expand in-house capabilities and leverage the expertise of our Area X.O engineering team. The result, we believe, is a solution we intend on refining until it is unrivalled in the country.

“Expanding the core team at InDro Forge, and creating a roadmap under the guidace of Stacey Connors, was the first step,” says InDro Robotics CEO Philip Reece.

“We now have outstanding in-house capabilities, with more hires to come. That, in combination with the ability to tap additional expertise from our Area X.O team, positions InDro Forge for a truly exciting path forward – both for InDro Robotics and for InDro Forge clients.”

Interested in learning more? Feel free to contact Account Executive Callum Cameron here.

InDro Robotics hits multiple milestones in 2023

InDro Robotics hits multiple milestones in 2023

By Scott Simmie

 

Happy New Year!

We hope you’ve enjoyed the holiday season and that 2024 will be a good year for you.

While looking ahead, we at InDro Robotics always take this opportunity to also look back; to reflect on the year that was. In particular, we like to focus on what we accomplished. And 2023, for multiple reasons, was a very big year for us.

We designed and built sophisticated devices for some of the biggest technology companies in the world. (We really wish we could share that news, but under NDA we cannot. We can tell you that our last shipment, which took place in December, required two large transport trucks.)

And while that was certainly a highlight, there were many, many others. Let’s kick off our Year in Review with a device we’re very proud of, the InDro Backpack.

InDro Backpack

INDRO BACKPACK

 

Designed for Unitree quadrupeds (InDro is a North American distributor), the Backpack mounts onto the Unitree GO1 EDU, GO2, B1 and B2 robots. And it vastly expands their capabilities. 

First off, the Backpack enables data-dense teleoperations over 5G with virtually zero lag. Using InDro’s dashboard and intuitive control system, you can remotely operate the Unitree robots from anywhere there’s a cellular connection at both ends.

But that’s not all. The Backpack contains the Robot Operating System (ROS) software libraries, along with multiple USB slots. This makes customising these robots with additional sensors a breeze, saving a lot of engineering time. The backpack also contains a pinhole camera, offering the operator a First Person View of operations. The customisable dashboard allows the user to see data flowing in from all sensors and overall system health.

This device, inspired by InDro Commander (which does the same thing for wheeled and tracked platforms), is 100 per cent an InDro innovation from the ground up. Take a look:

InDro BackPack

YOW DRONE DETECTION

 

You may be familiar with the Ottawa International Airport’s Drone Detection Pilot Project. InDro Robotics is the core technology provider of the system, which monitors drone traffic not only immediately surrounding YOW, but from as far as 40 kilometres away.

In 2023, in addition to its regular monitoring, the system was involved with two high-profile events. First, the system detected someone flying a drone right at the airport, and in the vicinity of both a helicopter and an active runway. (This happened in December of 2022, but we could not publicly report on it until Transport Canada completed its investigation.)

The system located not only the drone (including its make and model), but the pilot as well. Police were dispatched, and Transport Canada ultimately imposed fines totalling $3021 for multiple violations of the CARs regulations. You can read our coverage here, as well as this take from Don Drones On.

The second significant event involved the visit to Canada by US President Joe Biden. Advance teams from the Secret Service and Air Force One visited YOW prior to the trip – and one of the first questions they had was whether YOW had a drone detection system in place. The system was carefully monitored during the arrival and departure of Air Force One. Thankfully, there were no incursions. Our story was picked up by sUAS News – and the CBC also covered the story:

FAA AND INDRO

 

Early this year, InDro Robotics received what we believe to be a first for a Canadian company: A US Federal Aviation Administration waiver permitting BVLOS flights for solar farm inspections in the United States.

Like our ground robots, our aerial robots are equipped for 5G teleoperation, so distance is no barrier. InDro ships the drone to the location, instructs the recipient on how to power on and visually observe – and we carry out the flight. Since receiving this waiver, we have carried out highly successful solar farm inspections in the US.

Here’s a look at how the system works.

MARATHON DRONE FLIGHTS

 

This headline has two meanings. The first is that we were flying sub-250 gram drones continuously for several hours in a relay-like fashion. When the batteries on one drone started to drain, a second was put in the air. So it was kind of a marathon in terms of continuous drone operation.

But the bigger meaning relates to the annual Montreal Marathon. InDro Robotics was called in to take part in a research trial. It was known from previous marathons that there were specific locations where runners tended to encounter difficulties and even collapse. But with no surveillance from above, it took time both to identify a runner in distress and also pinpoint their precise location.

The drones we put in the air provided an uninterrupted live feed to a tent where they were continuously watched on large-screen monitors. Sure enough, the live video did help detect and locate runners who needed assistance. You can find our story here. It was also picked up by COPA – the Canadian Owners and Pilots Association. Their coverage is here.

Below: Our crew kept sub-250 gram drones in the air for hours at the Montreal Marathon.

BIG CLIENT, COOL ROBOT

 

A major international company (a household name, truly), asked us to build a robot for them. Specifically, a research robot they could deploy in crowds of people. Engineering lead Arron Griffiths explains:

“The client wants to use Vision SLAM (Simultaneous Localisation and Mapping) to essentially detect humans and pathways through chaotic environments,” he says.

“Think malls, shopping centres…where humans are mingling to navigate around. And there’s no really defined path, the robot must organically move around people. Yes, you’d have an overall predetermined path with a desired destination, but once the chaos of humans comes in the robot would safely meander its way through crowds.”

The client was so pleased with the result they agreed to allow us to show the finished product. You’ll note the height – which was necessary so that sensors could be placed at roughly eye-level of the humans it avoids. You can find more technical details about the project here.

This is a perfect example of one of InDro’s key functions: A client comes to us with an idea for a product that has not yet been created. In deep consultation – and with plenty of updates along the way – InDro designs, builds, tests and ultimately delivers the finished product.

Below: The robot navigates crowds along a boardwalk

Robotic Innovations

DARTT OPENS!

 

June saw the opening of the new Drone and Advanced Robot Training and Testing centre, or DARTT, at Area X.O in Ottawa. The state-of-the-art facility was funded by the Government of Canada through the Federal Economic Development Agency for Southern Ontario (FedDev Ontario) and in-kind industry contributions from InDro Robotics.

DARTT is the first facility of its kind in Canada, built from the ground up for the testing of ground robots (wheeled, tracked, quadrupeds and bipeds) and drones. The robot testing area consists of multiple sets of obstacles build to specific criteria set out by the National Institute of Standards and Technology (NIST). Robots can be tested on various uneven surfaces, through varying aggregates (sand, gravel, etc.) and through water. There’s even an incline ramp that can be adjusted to test the ability of robots to climb.

InDro operates the facility, helping to test the limits of robots – and their operators. DARTT also contains a large netted enclosure for testing new drone technologies that might otherwise require a Special Flight Operations Certificate from Transport Canada. (Plus, the top of that large enclosure can serve as a safety net when testing drone parachutes.)

InDro offers flight reviews and advanced and specialised drone and robot training at the site. We are also planning to launch a series of Micro-Credential courses in 2024, allowing for short-duration, intensive training in specific drone technology skills.

You’ll find a more thorough story about DARTT here, as well as a video below.

INDRO TAPPED FOR SPECIALIZED DRONE MISSIONS

 

It’s not uncommon for InDro to be approached to participate in research trials involving drones (the Montreal Marathon is but one example), but also in emergency situations. This year saw both.

When wildfires threatened many regions in British Columbia, the City of Kelowna contacted InDro. Might we be able to assist in mapping some of the damage? And could we use thermal sensors to detect hotspots that might be smouldering beneath a landfill?

We jumped into action quickly, selecting our partners at Spexi Geospatial to carry out the flights using their special software. That system allows the pilot to select an hexagonal area of interest (a “Spexigon”), and the drone will take off and carry out the mission autonomously. It will ensure that photos are taken at the correct intervals and a consistent altitude so the back-end stitching goes seamlessly. Plus, a pilot can fly multiple Spexigons in a single mission, allowing all of that data to produce imagery at scale. Resolution is very high, at 3 cm/pixel.

During one 2023 mission, “over 10,000 acres of imagery was captured in three days,” says Spexi COO Alec Wilson.

“We’ve made it super simple to get images in and out at scale… And we’re super-excited to be able to start building bigger and better platforms for the drone industry.”

InDro has invested in Spexi Geospatial, as we can see the value of automated image capture at scale. Already, Spexigon has carried out trials where it has captured two entire BC cities in a matter of days, with much bigger projects on the horizon.

You can read more about our work in Kelowna here, and more about Spexi here.

Below: Spexi COO Alec Wilson speaking in Ottawa at the Aerial Evolution Association of Canada’s annual conference.

Alec Wilson Spexi

URBAN WIND TUNNELS

 

InDro has previously teamed up with the National Research Council of Canada on research projects. For example, we’ve pushed several drones to their limits in the NRC’s wind tunnel in Ottawa to compare the ability of drones to withstand high winds when compared with the manufacturer’s specifications.

This year, the NRC asked if we could help with an even more challenging project: Measuring urban wind tunnels.

The NRC is interested in how drones react in urban settings, where windspeeds can be greatly influenced by architecture. Tall buildings in close proximity can turn a stiff breeze into something approaching a gale, along with producing wind shear, strong vortices and other invisible threats to drone flight.

But just because you can’t see these unusual air patterns doesn’t mean you can’t measure them. In conjunction with the NRC, we outfitted an InDro drone with two small, highly sensitive anemometers that measure windspeed. They were mounted on a wishbone-like device, allowing the sensors to be clear of prop-wash for more accurate measurement. One anemometer was mounted vertically, while the other was angled horizontally. This allows researchers to measure the precise angle of the wind, including localised updrafts and other anomalies.

Chief Pilot Eric Saczuk was the Pilot-in-Command on these challenging operations, which took place over multiple days in Montreal. The data will not only help researchers understand and predict the impact of urban wind tunnels, but may also result in useful guidelines for companies flying drones in urban environments.

 (We also carried out some research flights in Vancouver Harbour, flying through a specific corridor near congested airspace, all while measuring the quality of 5G signals throughout the flight.)

You can read about the NRC wind tunnel research in greater detail here. The image below shows the drone with both anemometers attached.

NRC Wind Tunnel Montreal Eric

INDRO “FORGES” AHEAD

 

One of the major highlights of the year involves InDro Robotics now offering a plethora of new fabrication and design services. In a strategic partnership with Invest Ottawa, what was known as the Bayview Yards Prototyping Lab is now called InDro Forge and under the management of InDro Robotics.

The facility is equipped with a wide array of additive and subtractive manufacturing capabilities, including:

  • CNC machining
  • Silicone and urethane casting
  • Multi-element 3D printing (including metal)
  • Electronics and Printed Circuit Board fabrication and analysis

There’s even a water jet table capable of cutting through several inches of steel.

The facility offers services ranging from one-off prototypes to design and full product development. If you can dream it; InDro Forge can build it.

Some of our other clients come to us where they have an early prototype that they’ve cobbled together. It tells them that their idea is possible but it’s not a product yet,” says InDro Forge lead Joel Koscielski. “So we’ll help them turn that into a more refined version of itself. We might do one of those, we might do five – even 25.”

Projects can be big – or small.

“Sometimes it’s just that extra bit of capacity – they themselves have never had to make a sheet metal box that looks good,” adds Koscielski.

In addition to serving clients in need of prototypes, Minimum Viable Products and limited production runs, InDro also now has the ability to fabricate in virtually any material for our own projects – which will shorten timelines.

Below: A powerful water jet table at InDro Forge. It uses high-pressure water mixed with an exceedingly fine aggregate to cut through pretty much anything with precision

Advanced Manufacturing

STREET SMART ROBOT

 

Another of our 2023 milestones was the design and fabrication of what we call the Street Smart Robot. Its purpose is to ensure safe winter cycling.

Canadian cyclists are a hardy bunch, and many of them don’t let the winter season stop them from utilizing bike lanes. But with winter comes hazards – ice, potholes, debris – that can pose a threat to a safe cycling experience. The Street Smart Robot (SSR) has been built to drive through bike lanes autonomously – while scanning for the above hazards and more. Once it detects an anomaly, City of Ottawa (where it’s being tested) maintenance crews will be notified.

“The idea behind the robot is we want to prolong the use of bike lanes in Ottawa, but also ensure the safety of bike lanes in Ottawa,” explains Indro Robotics Account Executive Luke Corbeth.

“There’s really two parts to this: The first is a machine vision element to see if conditions are good enough for biking – no ice, not too many leaves, etc. On the safety side, the Street Smart Robot is more concerned with detecting things like potholes and cracks. And the idea is if you’re able to identify those things, the right resources can be deployed faster and more efficiently to solve the problem in a timely manner.”

 

PARTNERSHIP

 

The SSR came about thanks to a research and development fund called the Wintertech Development Program. Its purpose is to support “Ontario small and medium enterprises (SMEs) and their partners to validate, test, prototype, and demonstrate new products and technologies designed to meet the unique demands of winter weather conditions.” InDro matched the funds via the work it carried out.

Wintertech is run by OVIN, the Ontario Vehicle Innovation Network. That’s a province of Ontario initiative which “capitalizes on the economic potential of advanced automotive technologies and smart mobility solutions such as connected and autonomous vehicles (CAVs), and electric and low-carbon vehicle technologies, while enabling the province’s transportation and infrastructure networks to plan for and adapt to this evolution.”

There’s a *lot* of technology packed into the SSR, including sensors and compute power to ensure both obstacle avoidance and AI/Machine Vision recognition of potential threats. Technology onboard includes:

  • Front and rear-facing depth cameras that perceive in 3D
  • Two 2D LiDAR units for obstacle avoidance and safety
  • Two 3D LiDAR sensors for Simultaneous Localization and Mapping (SLAM)
  • GPS and Inertial Measurement Unit
  • Range finder to detect the height and position of hazards like tree branches on the path

There’s a lot more to this machine, and you can find all the details here. InDro will be testing the IP67 robot in early 2024, once there’s plenty of snow and ice in Ottawa.

Below: A brief video highlights the Street Smart Robot, unveiled at TCXpo in September.

TCXpo

 

September brought the second annual TCXpo event to Area X.O. It’s Canada’s premiere showcase of Smart Mobility, with leading technology companies from across the country demonstrating their products. This year saw more than 75 firms take part with active demos, static displays, and plenty of learning sessions.

The event was sponsored by Transport Canada (that’s the “TC” in “TCXpo”), along with Invest Ottawa and Innovation, Science and Economic Development Canada (ISED).

InDro was kept busy with running demos of the new DARTT facility, putting ground robots through demanding obstacle courses and flying drones inside the netted enclosures. There were plenty of other cool demonstrations and displays, ranging from a self-driving tractor through to a remotely operated hang-glider intended for heavy cargo deliveries.

As Michael Tremblay, who was then President and CEO of Invest Ottawa, Area X.O and Bayview Yards, put it: “We’ve got incredible capability right across the country.”

It’s a great event, and one that truly highlights that the era of Smart Mobility is firmly en route. Kudos to the organizers for putting on such a great show.

Below: A few images from the 2023 TCXpo, including the InDro Robotics Ottawa team behind some of our many robots. That’s followed by a video highlighting the event.

 

WAIT, THERE’S MORE

 

There’s actually a *lot* more, but we know you’ve got other things to do in 2024. So just a final few highlights:

 

  • InDro forged a new partnership (and product) in conjunction with Tallysman on a super-accurate GNSS solution for ground robots
  • We refined our popular InDro Commander, an InDro innovation that enables remote teleoperation and the rapid integration of sensors. A smaller Commander is en route soon!
  • We welcomed – and are modifying – new robots from Unitree and AgileX (InDro distributes products from both companies)
  • We have a new Robot Operating System (ROS) drone (more to come on that soon)
  • We’ve been working hard on a new automated inventory management system, designed to simplify warehouse supply chain management

 

INDRO ON THE ROAD

 

Finally, InDro attended a number of major conferences and exhibitions throughout the year. We displayed and demonstrated our products at many of them, and forged partnerships at others. Among the many events we took part in:

There were more, of course. But these were the highlights.

Below: Unitree’s new “Digit” biped robot, at IROS in Detroit

Unitree's new Digit biped

INDRO’S TAKE

 

Every year at InDro Robotics is busy, with many milestones reached. But 2023 was a little bit different. There were more projects, more milestones, new partnerships – and more clients. The company continued to scale, with the hiring of many more engineers and supply chain/admin staff.

The addition of InDro Forge is a highly significant addition to our portfolio, offering rapid prototyping and custom fabrication for clients, as well as new onsite capabilities for our own projects. And, because this post focussed exclusively on InDro Robotics, we didn’t even get into the amazing things happening at sister companies Aerometrix (which focuses on gas detection) and Bravo Zulu Secure, our drone detection/mitigation operation. Look forward to hearing more about those companies in 2024.

“2023 was an exceptional year at InDro. The company continued to scale, and our engineering team yet again outdid itself with new products, new milestones – and continued commitment to hard work and innovation,” says InDro Robotics CEO Philip Reece.

“Our management and sales teams also pushed the envelope, bringing in major ongoing projects that we look forward to revealing in 2024. And our marketing and content leads made great inroads in getting out the word about what InDro’s been doing, along with our continued growth trajectory. I’m grateful to all of our staff, our clients, and our many partners – with a special thanks to Area X.O, Invest Ottawa, and YOW. Here’s to 2024!”

On behalf of everyone at InDro Robotics, we wish you a Happy, healthy, and productive New Year.

As always, if you’d like to get in touch feel free to contact us here.

 

InDro builds, delivers custom robot to global client

InDro builds, delivers custom robot to global client

By Scott Simmie

 

We’ve built a new robot we’d like to tell you about.

It’s for a highly specialised use-case scenario for a global client. (And when we say global client, it’s a household name.)

This isn’t the first project where we’ve been tapped by a heavy-hitting company to design and build custom robots. We have ongoing contracts with others, where unfortunately NDAs prohibit us from disclosing pretty much anything. (We can tell you that one of the ground robots we’re building for one of those clients is pretty big.)

In this case, the client has agreed to let us tell you a fair bit about the product, providing we don’t reveal their name. We think this is a really intriguing robot, so we’re going to share some details – including images of the final product.

Here it is. And, by the way, it’s as tall as the average person. The sensor poking out on the right near the top of the cylindrical portion is positioned at eye-level.

Custom Robot

NOT A PIZZA OVEN

 

With that stretching, stovepipe-like neck, it might look like a pizza oven on wheels. But it’s not. It’s designed that way so that sensors can be roughly at the head height of human beings. The box at the bottom could be thought of as a computer on steroids.

That’s because the client wanted this robot for a very specific purpose: To be able to navigate complex crowds of people.

“The client wants to use Vision SLAM (Simultaneous Localisation and Mapping) to essentially detect humans and pathways through chaotic environments,” says Arron Griffiths, InDro’s Engineering Manager. Arron works out of our Area X.O location, where the robot was fabricated.

“Think malls, shopping centres, and stuff like that where humans are mingling to navigate around. And there’s no really defined path, the robot must organically move around people. Yes, you’d have an overall predetermined path with a desired destination, but once the chaos of humans comes in the robot would safely meander its way through crowds.”

 

LOTS OF TECHNOLOGY

 

That’s not a simple task. The client is going to supply its own autonomy software, but InDro had to work closely with them on the robot’s design and capabilities.

We mentioned earlier that this robot is SLAM-capable. That means it can map its surroundings in real time and make its own decisions – while it’s moving – about where in the ever-changing environment it makes sense to go to next. Two ZED depth cameras provide a detailed look at those surroundings (one close to the ground, the other at human eye level). So it’s constantly scanning, mapping, and making decisions about where to move next in real-time.

This is a data-dense task that requires a *lot* of onboard computing power.

“It’s basically a really powerful desktop computer on wheels,” says InDro Account Executive Luke Corbeth. “It’s outfitted with serious computational power, including the same graphic cards that people use to mine bitcoin.”

And that posed another challenge for our engineering team. The client wanted the robot to be able to operate for several hours at a time. But that advanced computing capability really puts a drain on power. 

“Once you stick these high-end computers into a battery powered robotic system, your run time drops like a stone,” explains Griffiths. “It’s a bit of a beast on power. That’s why we had to put a second battery into the unit. This is an excercise in finding a balance point, and producing a robot that will do a high-end deployment with all of this high end technology.”

Custom Robot Canada

CLIENT-CENTRED PROCESS

 

This wasn’t the first custom-robot that client has requested. The international company has a longer-term research project focussed on enabling a robot to navigate when surrounded by unpredictable human beings. It has developed, and will continue to tweak, its own autonomy software to carry out this task in conjunction with this robot.

InDro worked closely with the client on the design – both the technical requirements in terms of processors, sensors, graphic cards, run time – as well as the physical appearance. Because the client had some very tight timelines, InDro designed and built this robot in a very short period of time: Seven weeks from outset until the product was shipped.

“That’s extremely fast,” says Griffiths. “That’s the fastest custom robot I’ve seen in my working profession. You’ve got to think design cycles, manufacturing, outsourcing, testing. From this being nothing, to being shipped out in less than two months is incredible.”

 

SOLUTION-FOCUSED

 

But there’s a difference between carrying out an expedited task – and doing a rush job. The focus always had to remain on ensuring that the capabilities, design, build and testing of this machine would meet or exceed the client’s rigorous standards. And that meant even the tiniest details counted.

For example, we’d discovered with a previous robot using the same locomotion platform that there could be an issue on rough surfaces. Specifically, if you were turning a tight corner or accelerating while turning, the wheels could shudder and jump. This was especially an issue on asphalt and concrete.

InDro’s engineering team knew that with this robot any such shudders would be amplified due to the height of the machine; a minor shudder at the base would translate into significant wobbling at the robot’s top. That wasn’t something we wanted happening.

And so we created a solution. We covered the individual wheels with a 3D-printed wrap. This provides a barrier between the sticky rubber and ground, allowing the robot to slightly slide during such manoeuvres and avoiding those troubling vibrations.

 

Below: Detail of the wheels, with their new coating

Custom Robot

CLIENT REACTION

 

When we pack up and ship a custom build, the client always gets in touch after they’ve received the product. That’s the moment of truth – and the feedback we eagerly await.

Not long after the robot arrived, an email from the client landed. It included the following:

“The robot is fantastic,” they wrote. “The craftsmanship is superb; the power on the base is enabling; the intricate way in which the computer fits in the base housing is incredible; the compute box + mast feels ‘just right’ (there’s no template for social robot design, but I feel like we got very close).

“All these things make me really confident that, with the right algorithms (my responsibility) we can safely and efficiently navigate through crowds. It’s a really special robot that I can’t wait to put in the field.  Your team deserves a raise!”

This robot, though it can’t cook pizzas, is one of the most powerful Uncrewed Ground Vehicles InDro has built, at least in terms of raw onboard computational power. Engineering lead Griffiths believes its capabilities could make a variation of this machine suitable for other clients, as well.

“I think it’s a very good platform for clients who want very high computing power in a small form factor  that actually has some range, some longevity to it,” he says.

Below: Even when they’re under the gun, our engineering team takes it all in stride

Robotics Engineers

INDRO’S TAKE

 

We’re often working on projects like this. In fact, this isn’t the first major global client to tap InDro for custom builds. As our tagline states: “Invent. Enhance. Deploy.” That’s what we do.

“This was an expedited design, build and test of a completely new and computationally powerful robot,” says InDro Robotics CEO Philip Reece. “We know that InDro’s reputation rides on every product we ship and every service we provide. So we’re delighted to hear the client is as pleased with this robot as we are – and look forward to building more for them.”

Interested in what a powerhouse machine like this might do for you? Feel free to explore the possibilities by setting up a conversation with Account Executive Luke Corbeth.

 

InDro attends cutting-edge PROMAT conference in Chicago

InDro attends cutting-edge PROMAT conference in Chicago

By Scott Simmie

 

When you work in the robotics and R&D field, conferences are part of the deal. Within the past year, we’ve attended many of the big ones, including AUVSI in Florida, the Aerial Evolution Association of Canada in Calgary, and the Canadian Association of Defence and Security Industries (CANSEC) in Ottawa (where we were also an exhibitor). We also took a jaunt down to T-Mobile in Washington State, where we were invited to demonstrate our remote teleoperations over 5G with our Sentinel inspection robot. There were plenty of others, too, but these were the ones we happened to write about.

Conferences like these allow InDro to display our own technology, speak with other companies about their own cutting-edge products, learn about the latest on the regulatory front – and much more. We have developed strong partnerships that began with simple trade floor discussions, and also learned more about the kinds of solutions sought by clients.

And now, we’re at it again – this time in Chicago. InDro sent two senior employees to PROMAT 2023, a massive event with more than 50,000 attendees.

“This conference is all things automation, digital transformation, and robotics for supply chain and warehousing,” says Stacey Connors, Head of Strategic Innovation.

And it’s big. More than 1,000 of the world’s leading manufacturing and supply chain solution providers are displaying their solutions. (If you really want to geek out, check out the floor plan here.)

Promat Chicago

THE BIG PICTURE

InDro – in conjunction with its work in aerial and ground robotics – has also been developing automated solutions to warehousing and logistics. The overall supply chain market is huge, with PROMAT estimating the 50,000 attendees have some $65 billion in global purchasing power. So it was a natural fit for InDro Vice President Peter King and Stacey Connors to attend.

The solutions on offer are almost endless – everything from autonomous forklifts to pick-and-place robots, inventory management, even systems for moving along pressed clothes at a dry cleaner. Everywhere you turn, there are software and hardware supply chain solutions, including devices that can store, retrieve, stack, pack, wrap, load, unload, track, move – and much more.

For Connors, as Head of Strategic Innovations, seeing all of these solutions under one roof – and meeting with innovators and potential clients – was a tremendous opportunity.

I would say my personal primary objective was to see how our developing technologies compliment the existing offerings and the remaining gaps in solving supply chain and warehousing pain points,” she says.

“It’s about that whole ecosystem of digital transformation. If we’re coming with one piece of the solution, how does that fit into a roadmap – what are the buyers thinking about when they’re making these kinds of decisions?”

And there are indeed buyers at this show. PROMAT surveyed attendees, and says that more than one-third of the 50,000 people at the show are planning to spend more than $1M in the coming 18 months. According to PROMAT, “a wide variety of companies, including 75% of the top 100 retailers, 65% of the top 100 consumer goods companies and many Fortune 1000s, send teams of buyers to ProMat to find solutions to their specific manufacturing and supply chain challenges.”

Plus, of course, there are keynotes and something like 150 learning seminars. That’s a lot to take in, and this video overview from PROMAT gives you a glimpse of the scale:

 

A GLOBAL TREND

Automating the supply chain isn’t just about efficiency. Worker protection also plays a role with many solutions. Why have a human being repeatedly lift heavy loads if a machine can do it? Why manually count warehouse stock if it can be accomplished faster and more accurately by a robotic system? Those are just a couple of examples among literally hundreds of new and ever-evolving use-cases.

Seeing this myriad of solutions, along with new technological innovations, provides valuable insight and context into the global market.

“At a high level, the supply chain sector is a huge industry that’s being impacted by robotics everyday – it’s one of the biggest industries that’s moving toward robotics applications,” says InDro Vice President Peter King. “So one of the key reasons for attending is for reconnaissance and understanding our place in that market.”

And it’s not just about seeing the latest and greatest. It’s not uncommon, in any sector, for startups and even established companies to sometimes overstate their capabilities. Being on the floor allows InDro to determine whether some of these solutions are indeed ready for prime time.

“This gives us a chance to really see what’s in the industry today,” says King, “including what’s real and what’s not real.”

Below: Stacey Connors tries out a system capable of quickly generating a digital twin of its surroundings

 

Promat Chicago

HIGH POINTS

 

With more than 1,000 exhibits – some massive – it was no small task to have a look at everything on the floor. Our team covered as much ground as possible, and came back with some take-aways.”From a buyer’s perspective, the future is now. High tech solutions have become normalized,” says Vice President King. “But it’s likely a very challenging landscape for buyers to understand where to start with implementation. While there are many, many – many – solutions available, there is no one size fits all.” That means there’s also demand for services from companies like InDro – which not only develop products, but are capable of taking a step back and offering integrated solutions.

“Integrators are of highest value as buyers try to map out introduction of multiple solutions,” says Stacey Connors. “We saw high collaboration amongst all the different technology providers, and the tech is available and more ready for deployment than ever before. Not only that, but there’s a visible increase in the number of options available for each type of technology.

“Integrators like InDro will continue to be rising in demand as all of these technologies become more viable and businesses require customization, support in deployment and management, investment decisions, etc.”

And the high points of the show? Well, there were many. Among them? The Boston Dynamics Stretch – an autonomous robot capable of unloading boxes from trucks – and even positioning a conveyor to take the load. One battery charge powers Stretch for an entire shift:

AND THEN THERE’S DIGIT

 

Another show-stopper was Digit, from Agility Robotics. The bipedal robot is capable of autonomously mapping its environment and picking up and moving objects. This is the kind of repetitive task that is ideal for robotic solutions. Plus, Digit – complete with blinking ‘eyes’ – has been designed with the human-robot interface in mind. People seem to like the way it looks, and would feel comfortable sharing a workspace with this machine.

Of course, robots like this aren’t built overnight. Agility engineers put many years into the development of Digit. Take a look at the product’s evolution, and you’ll get a glimpse of its development process:

 

INDRO’S TAKE

 

InDro Robotics has a long history of identifying trends early in order to be ahead of the curve. It began R&D work and service provision in the Uncrewed Aerial Vehicles sphere long before drones became the ubiquitous devices they are today. The company then identified a growing demand for Uncrewed Ground Vehicles, rapidly developing such innovations as Commander, a bolt-on box that makes customization and integration of robotic platforms a snap – allowing the end user to remotely teleoperate such devices from even thousands of kilometres away.

“Supply chain and inventory management is a huge market, well-suited to InDro’s expertise with both product development and systems integration,” says CEO Philip Reece. “We have an innovative new product currently going through testing for this space and look forward to sharing details soon.

“On a more strategic note, expanding into this sector with new aerial and ground robotics solutions – along with our expertise as an integrator – is a big part of InDro’s plans as the company continues to scale. Stay tuned.”

We look forward to sharing more before long.

InDro obtains FAA BVLOS waiver for solar farm inspections

InDro obtains FAA BVLOS waiver for solar farm inspections

By Scott Simmie

 

InDro Robotics has obtained what we believe to be a Canadian first: A waiver from the Federal Aviation Administration to conduct Beyond Visual Line of Sight flights.

The waiver will allow InDro to expand its successful program of remotely piloted infrastructure inspections where we ship a drone to the location – and instruct a person there to be a Visual Observer during the flight.

Specifically, the FAA waiver permits InDro to remotely operate drone inspections of fenced solar farms in Class G airspace, 10 miles (16 km) from airports. Operations can reach a maximum altitude of 400′ AGL.

The waiver opens the skies for InDro to tap into a large market, remotely inspecting some of the 2,500+ solar farms in the United States.

Below: A solar farm in Hawaii. Photo courtesty Reegan Moen, US Dept of Energy.

Solar Farm Inspection

Inspection without the hassle

 

Solar farms require regular inspection. Traditionally, these have been done by employees walking the grounds with a handheld thermal sensor, plus their own visual inspection. But this task is time-consuming, and can last days at a large facility.

As a result, many solar farms have switched – or are in the process of switching – to aerial inspection using drones. Combining visual and thermal inspection from above, issues with broken, malfunctioning and even dirty panels can be quickly identified. Many solar farms can be inspected in less than an hour and even large installations usually take less than a day.

But doing drone inspections with employees comes with a cost. The pilot must meet FAA Part 107 or Transport Canada standards. That involves training, time and money before even purchasing a drone. Plus, with next-generation drones coming out with better sensors, longer flight times and newer features, it doesn’t take long before that drone will require replacing.

The InDro Robotics solution is simple and cost-effective. We ship the client a current drone, suited to the task. We work with someone on-site, instructing them how to turn on the drone and act as a Visual Observer. One of our pilots then flies the mission remotely, maintaining continuous communication via phone with the visual observer.

With a solid 5G connection, data is uploaded directly to the cloud during the mission and processing begins. We can have a report identifying anomalies in the hands of most clients shortly after the mission. Once the flight is complete, the drone is packed up and shipped back to InDro.

We’ve done this at multiple facilities in Canada already, operating from hundreds of kilometres away. Receiving the FAA approval means we’ll be able to deploy the same solution in the United States.

And what does that look like? Well, like this – whether you’re 100 kilometres away or 5,000:

Rigorous criteria

 

As with Transport Canada’s Special Flight Operations Certificate (SFOC), obtaining an FAA waiver requires that an applicant satisfy the regulator on multiple fronts.

The FAA application, for those interested, asks a high number of detailed questions  requiring equally detailed answers. Here’s the first from the InDro application:

§ 107.31 Visual Line of Sight Aircraft Operation Question: Describe how the Remote Pilot in Command (RPIC) will be able to continuously know and determine the position, altitude, attitude, and movement of their small unmanned aircraft (sUA) or Drone and ensure the sUA or Drone remains in the area of intended operation without exceeding the performance capabilities of the command and control link. 

“When the RPIC or person operating the small unmanned aircraft system (sUAS) or Drone cannot see the sUA or Drone, how will they know, at all times, the current real-time: Geographic location Altitude above the ground Attitude (orientation, deck angle, pitch, bank), the direction of flight of the sUA or Drone…”

And that’s just one from a series of Q&As that stretched over seven dense pages of single-space text.

At the end of the day, however, it isn’t about individual answers. It’s more about the big picture of them taken collectively. Such permissions ultimately come down to this: The regulator must feel the mission poses minimal risk to crewed aircraft and people and property on the ground. They must also feel confident the operator has the expertise to carry out the mission as planned.

InDro satisfied this on both fronts, receiving a waiver valid until December 31, 2026.

We contacted the FAA Press Office to inquire whether any other Canadian company has ever received a waiver. They couldn’t answer that, stating that “Part 107 does not address company ownership, but restricts all 107 operations to ‘…within/in the United States.'”

 

FAA

A busy year of flying

 

We were in the air for clients – and for R&D – a lot in 2022. In fact, we recently tallied up our flights for an internal Town Hall meeting, and decided to share.

The high points?

  • A total of 336 flights carried out, including missions in Canada, the US, South America and Saudi Arabia
  • 40,802 aerial photos captured
  • 487 kilometres of flight using multirotor drones

“All of our field operations were successfully completed,” Flight Operations Lead and GIS specialist Eric Saczuk told staff during the Town Hall. “And that speaks a lot to the quality of the team – to all of the work that goes on in the background has allowed us to have that success rate.” 

During the townhall, it was revealed that the only incident encountered in 2022 operations was a landing gear issue on a single flight.

“If that’s all that happened with more than 400 active flights from all over the world,” he continued, “We’re doing something right. We have a great team, and great products.”

Below: A graphic from the internal InDro Town Hall showing highlights of the company’s drone operations:

FAA

InDro’s take

 

InDro began as an R&D company doing work exclusively in the drone space. And while we’ve expanded to ground robotics, pushing the envelope in the RPAS arena is still a very large chunk of what we do. Our new InDro Pilot software and hardware solution, for example, turns any Pixhawk-based Enterprise drone into a tele-operated system capable of dense and highly secure real-time uploads during missions.

The company has flown many Visual Line of Sight missions in the US already; the new FAA waiver will now allow InDro to deploy its teleoperated system.

“We’re pleased the FAA has seen fit to grant us this BVLOS waiver,” says InDro CEO Philip Reece. “Permitting these kinds of teleoperated missions will save clients both time and money, while ensuring they still receive best-in-class piloting and data acquisition/interpretation. We have deep expertise in solar farm inspections – and look forward to carrying out missions with this waiver.”

Interested in learning more? Feel free to contact Account Executive Luke Corbeth.

InDro hires Head of Strategic Innovations

InDro hires Head of Strategic Innovations

By Scott Simmie

 

As a Research and Development company, InDro Robotics is – by necessity – engineering-heavy. Our staff at Area X.O in Ottawa and in British Columbia are constantly pushing the envelope when it comes to inventing and deploying new solutions in hardware, software and service provision.

As a result, much of the focus of our hiring in the past couple of years has been expanding our engineering staff.

But with a growing number of InDro products and clients, it’s also important to identify and develop key partnerships. And on that front, we’re pleased to announce a non-engineer hire. Stacey Connors joins the InDro team as Head of Strategic Innovations.

The role is about the big picture – and a long-term vision of planning and executing InDro’s growth trajectory.

“My role is to find where we want to go, find the vertical that InDro should lean into, then determine what infrastructure we need based on our initial customer understanding and discoveries.”

It’s a big job. And Stacey comes with the requisite experience.

Stacey Connors

FedEx

Connors comes to InDro after a 12-year, high-level run at FedEx, the global leader in express transportation. Beginning as an account executive, she went on to positions in Strategic Development, became a Worldwide Account Manager, and was a District Manager when she made the leap to InDro.

Much of her work with FedEx involved B2B development. She worked with a variety of different verticals, including aerospace, retail, healthcare and manufacturing. She comes with a special knack for putting pieces together.

“What I enjoyed about it was twofold,” she says: “Finding the intersection between the solution that my organization had available and the need or problem that the customer’s trying to solve.”

Leap of faith

 

Connors says she truly enjoyed her work at FedEx. But when the opportunity at InDro came along, she felt ready for a new challenge that would push her beyond her comfort zone.

“I was craving something wildly different,” she says. “I hadn’t remotely thought about robotics and laughed when Peter (Peter King, Head of Robotic Solutions) first mentioned it. But it was a personal opportunity to get uncomfortable, be challenged, and work on the edge – where you have to be sharp.” 

Connors has quickly jumped in, traveling to Area X.O on her first week to meet a visiting robotics company from Europe and a delegation from NAV CANADA. While there, she quickly observed one of InDro’s key strengths.

“In my first few days it was very obvious that there’s a cohesiveness among all individuals in the organization. Everyone fully understands the business objectives we’re trying to achieve and the value that each of them bring,” she says. “When I walk into an organization and see that collective spirit, that’s the horse I’m going to bet on.”

 

Solutions

 

 

Drawing on her FedEx experience, Connors says she’s excited to start identifying companies that might benefit from InDro’s many robotic solutions – including a new inventory drone system that autonomously scans warehouse stock. But while sales may well result from her work, her role is really about the bigger strategic picture as InDro continues to grow.

“Yes, I’ll be leveraging our R&D capabilities to accelerate specific industries in their use of these technologies,” she says. “But I really see InDro as an integrator – and that’s almost how I would describe my role. We have research and development, the newest and latest and greatest. I’ll be going out and seeing who has other pieces we don’t have and bringing them all together. And that really gets me excited.”

Canada Robotics

Other expertise

 

Connors, in addition to her accomplishments at FedEx, has other expertise that will serve her well in this role. She has a Bachelor of Health Science from Wilfrid Laurier University,  along with a post-graduate degree from the University of the Sunshine Coast in Australia. She’s also a certified Talent Management Practitioner, has gone through the Ivey Sales Leadership Program, has studied Emotional Intelligence at McMaster’s DeGroote School of Business, and is also a Certified Multipliers Leader – with the latter meaning she has expertise to help bring out the greatness in others.

But she’d rather talk about InDro – and what she’s learned since coming onboard – than about herself.

“At FedEx our operators were the core and value of the company. And it is obvious that the engineers are the core value of this company,” she says. “Research and development is that incessant hunger to continue to provide new options, new solutions, new technologies. And you can feel that spirit here.”

Autonomous Cars

InDro’s take

 

The hiring of Stacey Connors as Head of Strategic Innovations is significant for a couple of reasons. The first, obviously, is that she brings proven skills, expertise, and an outstanding reputation.

But the second is really about the timing.

InDro Robotics has been growing steadily. In the last two years our team has developed and deployed multiple new products and services, and we are working with several global technology companies. Our engineering team has continued to grow.

“We are at a significant juncture in the company’s trajectory,” says CEO Philip Reece. “While InDro will always be an engineering-first firm, we are now at the stage of securing strategic partnerships to ensure the next phase of growth. Stacey is the right person, in the right position, at the right time.”