InDro Forge: Building custom robots – including for hazardous environments

InDro Forge: Building custom robots – including for hazardous environments

Nov 14, 2025 | Humanoids, InDro Forge, InDro News, InDro Solutions, Quadrupeds, Scott Simmie

By Scott Simmie

 

You’ve likely heard of InDro Forge by now. It’s our custom fabrication, prototyping and limited production-run facility based in Ottawa.

InDro began operations there in September of 2023, taking over from what had been the Bayview Yards Prototyping Lab. Since then, we have continued to scale and expand capabilities – including the complexity of the custom robots and drones we manufacture for clients (and for InDro itself).

It has transitioned from focussing on one-off prototypes to basically becoming a growing robotics factory – and is now a very busy place. That’s why we thought it would be a good time to check in with Hardware Engineering Manager Joel Koscielski.

“We’ve hired additional staff to enhance our ability to design, integrate and test even highly complex custom builds,” he says. “In addition to our broad set of fabrication tools, we have industrial designers who make sure our robots look fantastic. We have software specialists who ensure our products are very user-friendly, and electronics engineers that are able to push our custom PCBs (printed circuit boards) into the next level of technology and capability.”

Above: A humanoid modified with the InDro Backpack, enabling remote tele-operations, autonomous missions, additional sensor integration, wireless charging – and more. Below: Our popular InDro Commander, a ROS2 brainbox that enables easy sensor integration, autonomy and SLAM, remote tele-operations – you name it.

ROS2 Module for Autonomous Robots

INDRO PRIORITIES

 

There’s obviously regular communication about projects across the entire InDro team. One of our regular all-hands meetings is called InDro Priorities, where we review progress and timelines on all builds underway. Sometimes a project is a one-off custom robot or drone for a client – but it’s frequently multiple robots being assembled for industrial or academic clients in Canada, the US – and far beyond. That project list has grown steadily since InDro Forge began, and now includes many projects. So it’s a busy place – and the scaling continues.

Plus, of course, Forge works closely with the entire InDro Robotics engineering team – offering a vast array of expertise for any desired solution.

A key ingredient to the overall process is Head of R&D Sales Luke Corbeth. Though not an engineer, Luke is incredibly knowledgeable – and exceedingly thorough in ensuring he has a complete understanding of client requirements in terms of use-case, sensors, compute, autonomy – the list goes on. So InDro Forge (in conjunction with InDro Robotics), spends a lot of time before even the preliminary design process to ensure that what is ultimately produced will satisfy or exceed customer expectations.

“I have to give a big shout-out to Luke Corbeth,” says Koscielski. “He does a lot of work with our clients to make sure he understands their needs…so that when the product is delivered, it’s everything they need it to be.”

 

QUADRUPEDS, HUMANOIDS AND THE THREE “D”s

 

One of the shifts that’s occurred since InDro Forge was developed is the increasing demand for quadrupeds and humanoids. Quadrupeds are extremely agile and handle stairs, inclines and obstacles with ease. That makes them ideal for challenging and unpredictable environments. We’ve even integrated arms and manipulators on quadrupeds, enabling them to flick switches or pick up and transport objects.

And humanoids? InDro Forge can enable these (and anything else) with additional hardware and software for remote tele-operations, wireless charging, autonomy and SLAM – you name it. These machines are increasingly being integrated into factory settings to work alongside people.

“Humanoids are certainly the it technology right now in the robotic space,” says Koscielski. “With humanoids, it’s that push to really find a way to build robots that are able to easily or effectively integrate themselves into a world that was already designed for humans.” In other words, with the right enhancements from Forge a humanoid can start carrying out tasks alongside people – with no infrastructure changes required.

And remember that old maxim – that robots are perfect for jobs that are dirty, dull or dangerous? We’ve modified quadrupeds for inspections in nuclear facilities and other hazardous environments, with multiple other projects (under NDA) underway. But let’s say you need to go inside an unstable structure, or a mineshaft that hasn’t had a human inside in decades.

“We can de-risk the entire situation… knowing that if for some reason something bad happens, it’s just a robot down there. It can be rebuilt and replaced. The other part is when the issue is not necessarily structural, but environmental.”

Think, for example, of a facility where there’s radioactivity, asbestos, or some other hazard that could jeopardise the health of a human. Increasingly, our clients are dispatching robots into these situations, complete with custom-made protective suits for quick decontamination. In fact, one of our modified quadrupeds has been scanning legacy fuel rod storage bays, complete with a protective suit. You’ll find that story here.

Below: Our Cortex Lite brainbox – a device that vastly enhances robotic capabilities and flexibility – can be integrated onto any platform by the team at InDro Forge

Cortex Lite
Cortex Lite

INDRO’S TAKE

 

We knew when we launched InDro Forge it would greatly enhance our ability to fulfil in-house, end-to-end production of custom products for our clients. Starting with a small but dedicated team, we had a vision for what it might become. And we have been executing on that vision ever since.

“InDro Forge is absolutely integral to our operations and capacity,” says InDro Robotics Founder and CEO Philip Reece. “What’s more, the continued expansion and capabilities will be critical to our future. The synergy between the Forge and Area X.O teams is exceptional, and we look forward to continuing to innovate, build and scale.”

Some of the projects underway are so specialised they have never been attempted before, and we look forward to releasing details when we can.

If you’ve got a concept for a highly specialised robot – or even something more basic – InDro Forge can turn that vision into reality. Luke Corbeth is always up for a no-pressure chat.

CBC Interviews InDro Founder/CEO Philip Reece on the new Federal budget

CBC Interviews InDro Founder/CEO Philip Reece on the new Federal budget

Nov 4, 2025 | In the media, InDro News, InDro Solutions, Industry News, Innovation, Scott Simmie

By Scott Simmie

 

Canada’s new budget was unveiled Monday, November 4.

Delivered by Finance Minister François-Philippe Champagne, there was a lot of focus on technology and defence – both for global competitiveness and to reflect a changing geopolitical world. CBC carried extensive live coverage of the event, which included an interview on the program The House with InDro Founder and CEO Philip Reece on a panel.

The headline for the tech sector? A massive investment in defence spending, which includes dual-purpose technologies, meaning they can be utilised both for defence and industrial/civilian purposes. And the money? It’s big, including $81.8B over five years to rebuild, rearm, and invest in the Canadian Armed Forces.

Here’s a breakdown:

  • $17.9 billion over five years to expand Canada’s military capabilities including investments in additional logistics utility, light utility, and armoured vehicles, counter-drone and DRONE long-range capabilities, and domestic production, among other investments.
  • $6.6 billion to support the Defence Industrial Strategy
  • $6.2 billion over five years to expand Canada’s defence partnerships, including military assistance to Ukraine.

The Defence Industrial Strategy is new – and Canada’s first-ever such strategy. Details will be released in the coming months. But during the recent GCXpo in Ottawa, Defence Minister David McGuinty explained that it will lean heavily on Canada’s technology innovators.

“This is what I do know, and for sure: I know that at the heart of the strategy is you. The innovators, the investors, the risk-takers, the entrepreneurs, and the startups. You’re going to help us develop the dual-use technologies that are going to shape the future of defence and security,” he said.

Below: Dual-purpose technologies, such as our Sentinal inspection robot, could play a significant role in Canada’s Defence Industrial Strategy.

Industrial Inspection Robots

CANADA STRONG

 

It was clear from Finance Minister François-Philippe Champagne’s opening remarks that this would be a very different kind of budget.

“The world is undergoing a series of fundamental shifts at a speed, scale, and scope not seen since the fall of the Berlin Wall,” he said.

“The rules-based international order and the trading system that powered Canada’s prosperity for decades are being reshaped – threatening our sovereignty, our prosperity, and our values….Budget 2025 represents the largest defence investment in decades.”

And perhaps most revelant for this sector?

“With our new Defence Investment Agency and Defence Industrial Strategy, we will build up Canada’s defence industry – strengthening Canadian businesses and supporting Canadian workers…We will further build our security and defence capabilities, right here at home – creating new jobs for our engineers, technicians and scientists in sectors such as aerospace, shipbuilding, cybersecurity, and AI.”

In many ways, the budget signified that Canada is at a critical turning point. And while it wasn’t all focused on defence and innovation, there was a striking emphasis on these areas. And that means challenges – and opportunities – right across the entire technology sector.

“This is about more than one company; it’s about building a Canadian defence ecosystem,” says Reece. 

 

INNOVATION IN A CHANGING WORLD

 

The world is changing in unprecedented ways. The stability of geopolitics we’ve traditionally enjoyed is now much more uncertain. Significant conflicts, using newer technologies, are in the news every day. So it was no surprise the Canada Strong budget emphasized this country needs to advance its capabilities.

Following the budget, CBC’s The House interviewed a panel that included InDro Robotics Founder/CEO Philip Reece for his reaction from the technology sector. He started by touching on the budget’s potential to help grow SMEs, which are really the backbone of bringing new technologies to the fore.

“This budget is a strong start for that,” he said. “Now…we need the Canadian government to follow through and allow innovators like InDro – and the many others that are out there – to really compete and become those global companies that we deserve to be.”

Part of that plan will be contained in the forthcoming Defence Industrial Strategy, which will be released in the months to come. As previously hinted by Canada’s Minister of Defence, this strategy will rely heavily on technology entrepreneurs ranging from startups and SMEs through to major corporations. 

InDro Robotics invents and manufacture technologies that have already assisted the Department of Defence and have carried out work directly for the Ministry. (Most recently, InDro and partner CHAAC Technologies carried out a demonstration for the DoD of an AI land mine detection project that fuses drones, ground robots, and a neural network.)

Devices like our dual-purpose Sentinel inspection robot can be put to work in the field for reconnaissance, and our InDro Cortex greatly enhances the capabilities of a wide range of existing devices – including military vehicles and drones. We also have extensive expertise in customised drone and Counter-UAS technologies.

“It’s the same kind of technology now that can be rapidly swapped over to defence,” Reece told The House. “And we have seen that sort of build over the last couple of years, but it needs to build faster. 

“InDro Robotics is ready to deliver on Canada’s defence vision. We have the tech, the talent, and the ambition, now we need a clear path from government that allows us to grow and meet the moment,” says Reece.

Below: Philip’s interview on CBC’s The House, followed by an image of our Cortex – a dual-purpose InDro innovation that can be used for defence, industrial and civilian purposes

InDro Cortex ICRA 2025

INDRO’S TAKE

 

It is indeed a changing world. And we’re pleased (and relieved) to see the Government of Canada recognise the important role that technological innovation will play in our future sovereignty and security. InDro Robotics, and many other tech companies in this country, are ready to answer this call.

“The Canada Strong budget marks a pivotal moment for Canada’s defence and economic resilience,” says InDro Robotics Founder/CEO Philip Reece.

“InDro Robotics welcomes the increased investment and urges the government to now deliver a clear strategy to help Canadian businesses grow into true global leaders, capable of supplying the men and women of the Canadian Armed Forces with the tools and equipment they need and supporting Canada’s trade diversification goals. It is indeed a challenge, and we are up for it.”

We look forward to the forthcoming details of Canada’s Defence Industrial Strategy, and will update you at that time.

What makes an effective research and development robot?

What makes an effective research and development robot?

Mar 18, 2025 | Engineering, InDro Solutions, Industry News, Scott Simmie

By Scott Simmie

 

At InDro Robotics, we sell a lot of robots and drones for the purpose of research and development.

Those devices range all the way from small and highly affordable out-of-the-box solutions like the LIMO PRO right through to highly complex builds for some of the largest technology companies in the world. And that image above? A recent build with a manipulator arm (and many other capabilities) for a client.

But what makes for an effective R&D robot? We put that question to Luke Corbeth, Head of R&D sales. Broadly speaking, he identifies four pillars of research when it comes to R&D. They are:

  • Control
  • Planning
  • Perception
  • Interaction

In fact, Corbeth recently pulled together a graphic explaining these pillars:

R&D Research Pillars Luke Corbeth

CROSSOVER AND CUSTOMIZATION

 

While the four pillars are all distinct, they’re not mutually exclusive. R&D might include both planning and perception, or any other combination of the above. And the focus of the R&D will obviously inform what sensors – even what locomotion – are ultimately required. Does the robot need autonomy, or will the client be coding their own autonomy stack? Is Simultaneous Localisation And Mapping (SLAM) required? Does the robot need to be able to navigate stairs? For our clients, these questions are all discussed in great detail during an initial discovery call with Corbeth.

Sometimes, particularly in lab-based work, an out-of-the-box solution may be all that’s necessary. At Boston University, for example, they have a fleet of LIMOs deployed in the lab for research on multi-agent systems (and other areas). R&D in the field, by contrast, generally calls for a larger and more robust type of robot.

“A project in the lab often means you can get away with a smaller platform,” says Corbeth. “And when people are trying to tackle problems in the real world they’re often using larger platforms.”

While this is generally true, there’s no question some indoor R&D can require incredibly sophisticated robots. One of our more complex builds, which we affectionately named Rosie, is a dual-manipulator robot designed for the Industry 4.0 setting. In fact, the entire lab itself is built for 4IR – with a suite of interconnected devices that share data not only within that location itself, but also with other R&D labs. (It’s actually a super interesting project, which we explored in detail here.)

Regardless, the planned R&D will inform what’s needed – including platform, sensors, etc. That’s where InDro has extensive expertise, not only in integration but in having tested and proven the components themselves. And that saves clients a lot of time and energy.

“If every client or research lab had to build a robot from scratch, it would take them a lot longer to get to the point where they need to be,” explains Corbeth. “And that’s largely why we come into the picture. We help jumpstart these projects and get them to their end goal much faster.”

Because InDro has years of experience building both custom robots for clients and our own products, we’ve learned – sometimes painfully – which components and platforms offer the best value and reliability. And, in conjunction with InDro Forge, we have the expertise for seamless integration,

“We’ve tested a wide range of different hardware and configurations,” he says. “We’ve basically swallowed that pill already so that our clients don’t have to.”

Plus, of course, if a customer already has some components they want to use, such as a pricey LiDAR, we can customise a package to exclude that and save the end-user money.

Below: Rosie, a dual-manipulator mobile robot we built for pick-and-place in a lab doing Industry 4.0 research

 

Rosie

PLUS, OF COURSE, OPEN SOURCE

 

Everything we sell, when it comes to robots, is Open Source and nearly always with ROS 2 (Robot Operating System 2). This is a significant upgrade from ROS 1, which relied on a Master-Slave architecture. By making that architecture more distributed (eliminating that central ROS Master), ROS 2 reduces single points of failure and is more scalable. It’s also what those in the R&D space generally want, as Open Source allows them to easily pull in pre-existing code suitable to their research.

“The main thing with Open Source is not having to start at zero. If everything was Closed Source, you’d have to do everything from scratch,” says Corbeth. “That’s the value of Open Source; you’re building off of the discoveries of your peers, and that dramatically expedites progress for everyone who is Open-Sourcing their projects.”

And a final thing worth mentioning? Support. InDro has built a solid reputation for its after-sale support. From warranties and remote troubleshooting through to site visits (on the rare occasions that becomes necessary), we back what we build. We believe in minimising downtime for our clients so they can get on with R&D.

And remember those four R&D pillars? It’s a great top-level view. But Corbeth also took the time to drill down within those themes to take a far more detailed look at research areas and use-cases. It’s amazing the number of areas where research is taking place (and there are likely even more that could be added):

R&D Research Themes Luke Corbeth

INDRO’S TAKE

 

We’re in kind of a unique position when it comes to helping clients requiring robots or drones for Research and Development – because we’re an R&D company ourselves. In addition to finding the best solution for customers (whether it’s out-of-the-box or a complex custom build), we are continuously developing our own products. Some of those products, like InDro Commander and the forthcoming InDro Cortex have been designed for those clients who want to build or modify their own robots with ease. We truly understand the R&D journey – and have something of a special affinity for clients in that space.

“From the very outset, InDro Robotics was formed as a Research and Development company, so we truly get it,” says Founder and CEO Philip Reece. “It’s in the interests of the entire robotics industry to see advances in the R&D space – so we’re always happy to assist with solutions from the simple to the complex. It really is what we do.”

Want to continue the conversation? Feel free to contact us here. He’s always happy to talk robotics with zero pressure.

A deep dive into our Sentinel inspection robot

A deep dive into our Sentinel inspection robot

Oct 21, 2024 | InDro Sentinel, InDro Solutions, Inspection, Scott Simmie, Sentinel

By Scott Simmie

 

Back in 2022 we officially took the wraps off Sentinel – a workhorse robot aimed at remotely inspecting assets like electrical substations.

Before we even designed and built Sentinel, our engineering and sales team put a lot of thought into what would need to go into such a robot. We knew, first and foremost, it had be rugged and capable regardless of terrain. It had to be nearly impervious to inclement weather. It had to be capable of transmitting even dense data from hundreds or thousands of kilometres away from the client. Plus, it had to be equipped with state-of-the-art sensors. Oh yes, it also needed to perform self-diagnostics and send back an easy to read overall health report.

And then our team at Area X.O got to work.

Below: Sentinel

INVENT, ENHANCE, DEPLOY

 

You may have heard that phrase before. It’s a quote from Founder and CEO Philip Reece that succinctly encapsulates what InDro does. It has since become our tagline, and if you see us at a convention you’ll see it on our branding.

The reason we emphasize this now is because InDro remains committed to this ethos. Once we have a product out in the field, we don’t rest on our laurels. We gather learnings from our testing, deployments, and – most importantly of all – our clients to see if we can make an already good product better.

Sentinel featured high-power onboard compute, a 30x optical PTZ camera (complete with wiper!), a thermal sensor and more. It also carried the ROS1 software library onboard which – among other things – allowed Sentinel to instantly recognise any new sensors that were added or replaced. It came equipped with a high-speed modem for remote teleoperations. And it had a pretty good version of our own InDro Autonomy stack.

During a demonstration from Washington State we connected over a 5G network to Area X.O in Ottawa. The two locations were more than 4100 kilometres apart. At the Bellevue end, we had an Xbox controller connected to a laptop. That laptop was logged into a third-party console for remote operations.

At the other end, Sentinel was awaiting instructions. We showed several people the basics of how to operate (and it doesn’t get more intuitive than an Xbox controller) and let them take a spin. You might well think, given the distance involved, there would have been a perceptible lag. There wasn’t (I was there). The response was so instantaneous it was almost like playing a video game. Plus, realtime data – including a video feed – was coming in from Sentinel’s sensors.

 

THE EPRI DEPLOYMENT

 

Testing robots – particularly robots like Sentinel – in a real-world environment is crucial. And, since Sentinel was designed for the remote inspection of critical assets like electrical substations, we caught the attention of EPRI – the Electric Power Research Institute. The non-profit organization is constantly doing research, collaborating with more than 450 private companies across 45 countries globally.

EPRI has multiple research facilities, including one in Lenox, Massachusetts. This particular location features an electrical substation that can be energised, de-energised – and can even simulate rain for testing purposes. So we took Sentinel down there and put it through its paces. We ran it through every variation of testing they could throw at it, including nighttime missions (with the substation both energised and de-energised) as well as with and without rain in each of those scenarios. (Yes, we did daytime missions as well.)

The purpose was to see how well Sentinel could perform in that very much real-world setting. It did very well – though we aso learned some lessons. We discovered that gravel could occasionally get caught between the gears and the treads. And, more importantly, we found that capturing and delivering all that data while doing remote ops put a crushing demand on the compute (a Jetson Xaiver NX).

“We were maxing out the CPU,” recalls Head of R&D Sales Luke Corbeth, who was on that mission. “We were at pretty much 99 per cent usage.”

Over the course of subsequent deployments and testing, we began to explore ways to improve Sentinel.

Below: Data flows through the third-party console we were using at the time to monitor missions

UPGRADED INTERIOR, EXTERIOR

We’ve always had a consistent vision for Sentinel and its use-cases.

“The concept has basically gone unchanged since our initial vision,” says Corbeth. “We envisioned certain industries with an emphasis on the value of preventative maintenance. That has remained the focus.”

But as we encountered new environments and challenges, we worked on ways to improve the build. We are now taking advantage of the latest in AI processing, giving these robots the NVIDIA Jetson AGX Orin Developer Kit for compute. It’s capable of up to 275 trillion operations per second (TOPS) – and is a huge leap forward in compute and AI recognition. Plus, you can throw literally everything at it and it doesn’t break a sweat.

“We’re now able to operate – with all data streaming – at about 30 to 40 per cent of the CPU’s capacity,” says Corbeth.

An optional platform upgrade brings us to the Bunker Pro, which has better weather protection (including skirts that prevent gravel from getting stuck) and longer run time. We moved to the latest models of PTZ and thermal cameras to ensure exceptional resolution and the best imagery in low-light situations. We integrated more pinhole cameras for 360° situational awareness and added a second depth perception camera. We can also add a range finder and two hemispherical LiDAR units, pending client needs. (There’s also the option of safety LiDAR units if Sentinel is deployed around people.)

And that’s just for starters. In addition, InDro’s engineering team can add:

  • New connectivity module for greater bandwidth and lower latency
  • Improved GPS and IMU units
  • The latest InDro Autonomy stack

All of these capabilities ensure Sentinel can operate with precision in unfamiliar and GPS-denied environments. It returns to base and recharges wirelessly without any mechanical connection (thus avoiding a potential point of failure).  It can capture flawless digital twins of entire facilities.

And InDro is in control of all facets of production.

“With the introduction of InDro Forge, we’ve been able to do all of the design and manufacturing in-house,” says Corbeth.

Below: Sentinel combines brains with brawn

InDro Sentinel

MISSION PLANNING

 

Remember how we mentioned originally operating Sentinel via a third-party console? Well, despite getting pretty low latency we found some things were lacking. We wanted a more intuitive and powerful system for controlling Sentinel and setting up autonomous missions. We also wanted a console with bulletproof security.

So we built one. InDro Controller both improves the user experience and adds more power and customization features for the client. We asked Luke to walk us through how easy it is for a client to plan a mission.

“So the robot will always begin its mission starting in the doghouse where it’s actively wirelessly charging, ready to deploy at a moment’s notice with full battery. Deployments can be automated and autonomous, or manually operated,” he explains.

Most clients prefer to have autonomous missions. And InDro is happy to help set up optimal mission planning, with specific repeatable actions at various waypoints. The exceptional AI and machine vision onboard means that Sentinel can not only recognise a gauge – it can understand the reading.

“So we help create the most efficient and safest route for the robot to follow. And at each of its specific waypoints, it’s capturing high-resolution photos, video or thermal data. It will remember, for example, to not only stop but to adjust the camera and zoom in on a specific predetermined asset. You’ll get actionable data with every mission,” adds Corbeth.

Watch both Sentinel and InDro Controller at work in the video below

INDRO’S TAKE

 

There are even more enhancements on the way for Sentinel that we didn’t explore in this post. If you’re curious, you can check out even more features here.

“Sentinel is an exceptionally well-engineered product – where every design decision was made with the client in mind,” says InDro Robotics Founder and CEO Philip Reece. “It has already drawn attention from those seeking a cutting-edge solution to autonomous remote inspections. A US client just purchased several for precisely that use-case, and we’ll be completing those builds shortly.”

Interested in a demo? Get in touch with Luke Corbeth and he’ll set you up.

InDro Update: We’ve been busy, busy, busy

InDro Update: We’ve been busy, busy, busy

Aug 16, 2024 | InDro Forge, InDro News, InDro Solutions, Scott Simmie

By Scott Simmie

 

It’s been a busy summer at InDro Robotics and InDro Forge.

Sure, people have had holidays. But in the R&D world, we don’t have the typical summer slowdown often enjoyed in other sectors. We’ve been busy building new robots, coding new software, carrying out demonstrations for VIPs, signing new contracts and continuing to push innovation boundaries at both our Area X.O and InDro Forge locations.

Area X.O, of course, is our engineering headquarters and the workplace for the bulk of our engineering team. But since we began operating InDro Forge last September, we have significantly expanded capabilities – including new hires. Formerly known as the Bayview Yards Prototyping Lab, InDro Forge (in collaboration with Invest Ottawa) is InDro’s prototype fabrication and integration centre. We take on both custom projects for clients, and also use the equipment and expertise to ‘forge’ much of what goes into InDro products.

And between them both? We’ve been busy, busy, busy.

There are a few projects that we unfortunately cannot reveal due to NDAs. But we can tell you we had a very successful demonstration recently of a quadruped with some amazing autonomy, AI and manipulative capabilities. Wish we could tell you more about that, but we just can’t. Yet.

So let’s get on with what we can talk about. And we’re going to start…with some incredible software we’ve built: InDro Controller.

Remote Control for Robots

INDRO CONTROLLER

 

We are very excited about this new software, completely coded in-house. It’s a complete solution to carrying out remote robotic missions, whether they’re manually teleoperated or fully autonomous.

“It’s an all-in-one data visualization, robot management and robot control software,” Front End Developer RJ Bundy explained earlier. “Whether you’re a student first learning how to use a robot or you’re a commercial giant, you’d be able to manage and maintain all of your robots.”

And yes, by that he means this product is completely robot-agnostic.

The InDro Controller software can be uploaded onto any robot. It can then be remotely and securely accessed by laptop or desktop, with all data encrypted. It automatically detects all sensors on board any UGV, and gives the operator complete control over customisation. Want to display thermal? LiDAR data? Need to zoom in on an object of interest? All of these functions – and many more – can be easily carried out remotely.

One of the features we particularly like is InDro Controller’s ability to remember things. Let’s say, for example, you wanted to plot an autonomous mission. With the display showing you a map of surroundings, you simply drive to a desired spot and perform a function. Suppose (as we’ve done), you wanted to stop, pan, tilt and zoom the camera to a specific object for inspection – something like a pressure gauge or other critical piece of infrastructure. Capture that image just once, and InDro Controller will remember exactly what you did and precisely where you did it. Then you move on to the next inspection point, where perhaps you’d like to capture thermal data.

During that first manual mission, every single action and location were saved. So when the time comes for your next run, you simply click the name of the saved mission and the robot (assuming you have GPS or SLAM autonomy onboard) will automatically carry out precisely what you did the first time. All you have to do is look over the data, or use change detection software to carry out that task on your behalf. You can save as many missions as you can come up with.

Speaking of autonomy, some of our clients carry out their own research and write their own software. For those who don’t, we have two InDro Autonomy stacks available:

“We have a GPS-based autonomy – which is better for outdoors – and then we have a SLAM- (Simultaneous Localisation and Mapping) based autonomy which is ideal for indoors,” says Head of R&D Sales Luke Corbeth.

There is also an Academic version available for those who wish to work with their own autonomy stacks. The entire interface is so easy to use, you can literally be up and running and minutes.

Remotely Control Robots

INDRO BUILDS, DELIVERS SWARM

 

There’s long been an interest in swarm robotics, but we’ve noticed an uptick of late.

The concept behind swarms is that the whole is greater than the sum of its parts. A group of individual robots, carrying out tasks on their own while talking to each other, can accomplish far more in a given amount of time than a group of robots operating independently.

“The idea behind swarm robotics is the robots are able to communicate with each other and thus improve their decision-making and data acquisition in a given environment from a real world application standpoint,” explained Head of R&D Sales Luke Corbeth in this earlier post (which goes into considerable detail about the genesis and purpose of swarm robotics research).

For example, it would be vastly more efficient to scan the interior of a large building with four robots that are communicating with each other – ensuring no two robots cover any of the same space. In an aerial Search and Rescue operation, drones can more efficiently cover a large area as a coordinated team than four people piloting independently.

For research institutions, swarm research can be carried out very economically. As we posted earlier, Boston University has a large fleet of economical LIMO robots carrying out a wide variety of swarm-type research.

Below: The four swarm robots InDro recently built and shipped to a client.

Robosense LiDAR Swarm

ARMED AND READY TO GO

 

Don’t worry. When we say “armed” we’re talking about a robot with an arm. InDro is not – and never will be – involved in the weaponisation of its products.

In this case, an academic client wanted a robot that could carry out tasks requiring manipulation in a very specific setting. The client needed a platform that was easy to operate – and that would have a little extra height for the tasks it has in mind. Working closely with Luke Corbeth and the InDro engineering team, we built a custom robot to their specs. That included metal work carried out at InDro Forge in order to elevate the position of the arm.

“This was our latest mobile manipulation build – designed to do manipulation tasks inside greenhouses. The build is on Hunter SE platform with InDro Commander on board for easy sensor integration,” says Corbeth.

“The client plans on integrating its own existing sensors. We added a custom A-Frame to increase the effective height of the manipulator; the arm is the uFactory xArm6 – a highly capable and cost-effective ROS-based manipulator. They’ll be adding their own end effector suited for their research.”

Those into steering mechanisms might find this bit of interest:

“Typically we do these builds on the Ranger Mini – since omni-directional movement means fine adjustments to get into effective manipulation range – but they were keen on Ackermann for improved stability over long distances,” he adds.

It’s a one-off kind of project, something InDro often does for clients. And it’s definitely one-of-a-kind.

Here it is: Out, standing in its field.

Illinois manipulator

SENTINEL V2

 

Team InDro (along with Team Forge) also designed and built a powerful new iteration of our flagship remote inspection robot, Sentinel. This is a heavy-duty machine intended for the demands of remote infrastructure inspection and monitoring/surveillance.

This was no small task. We integrated multiple powerful sensors, including ZED depth cameras, a 30x optical pan-tilt-zoom, along with multiple LiDAR units for both SLAM and avoiding obstacles and people. And its brains? We’re not sure what the equivalent IQ is, but this UGV is very smart. We integrated the most powerful compute power available from NVIDIA, the Jetson AGX Orin – a powerful 64GB developer kit. You want speed? It can carry out 275 trillion operations per second (TOPS). InDro Autonomy is embedded in Commander, and there’s a Realtime Kinematic (RTK) sensor for centimetre-level positioning accuracy. Oh, we also threw in a ZED BOX (NVIDIA Orin NX), which operates at 100 TOPS.

And the icing on top? It (of couse) works with InDro Controller, enabling users to easily plot and repeat highly detailed autonomous missions.

Sentinel Inspection Robot

A CUSTOM, GROUND-UP BUILD

 

RealLife Robotics, a startup focusing on zero-carbon cargo and last-mile delivery, came to InDro with plans from its own engineering team for a new version of its core delivery UGV, BUBS. InDro Forge is its manufacturing contractor, and – in concert with the additional expertise of our Area X.O staff and in constant communication with the engineers at RLR – got to work.

Though the plans came from RealLife Robotics, every single component from the platform up was fabricated at InDro Forge and integrated by the InDro team – including custom frame, specialised brackets and mounting hardware, sensor integration, cargo bay and sleek exterior shell. That included using the BigRep ONE, a massive 3D printer capable of creating objects up to one cubic metre.

“We’ve built a full skeleton electronic system based on RLR’s designs and a suite of sensors to be able to do the autonomy, as well as an exterior shell that allows them to do remote, last-mile delivery,” says Joel Koscielski, Lead Manufacturing Engineer.

RealLife is currently on a stellar trajectory and is gaining a lot of investor traction. It was recently rewarded with significant funding from the Canadian Food Innovation Network through its FoodTech Next program. It had previously been demonstrating BUBS V1 across the country, and just unveiled the extremely capable new version at a high-profile event at the Toronto Zoo.

“Knowing that the fabricators at Forge have the same depth of engineering experience as our own team builds the trust you need to move fast and meet budgets for a project like this….. The fact they are also a Canadian tech startup and not far away is a bonus,” says RLR Founder and CEO Cameron Waite.

Below: The new BUBS, complete with Zebra wrap for the Toronto Zoo event

RLR BUBS

PEARS, CHERRIES, DRONES AND ROBOTS

 

While the bulk or our operations take place at Area X.O and InDro Forge, we’ve also been busy elsewhere. In this case, in British Columbia. There, we’ve been carrying out precision agriculture work in peach and cherry orchards. It’s part of an ambitious and innovative two-year project – a collaboration between InDro Robotics and the City of Kelowna (enabled with funding from Agriculture and Agri-Food Canada’s Agriculture Clean Technology Program).

But this isn’t just any precision agriculture project. Yes, we’re flying multi-spectral missions every two weeks over these farms, then drilling deep into the data to explore all parameters of crop health (chlorophyll levels, nutrients, any indicators of pests or disease etc.). That data provides valuable insights, explains Chief of Flight Operations Dr. Eric Saczuk (who holds a PhD in remote sensing and runs BCIT’s RPAS Hub).

“Is it healthy? Is it not healthy? Is it being productive? Is there chlorophyll? If so, how active is it?” he says.

“These are the kinds of questions we can answer when we do what we call ‘multispectral band combinations.’ And it gives us a really clear picture that cannot be detected by the human eye.”

What truly sets this mission apart is that it’s not just drones involved. InDro will be deploying ground robots, carrying out autonomous missions with their own multispectral sensors. We will then compare the view (and data) from the top-down and the bottom-up.

“This is a way of doing ground-based validation of what we’re seeing from the air,” says Dr. Saczuk.

Once that validation is complete, if there are any areas that require attention then precision spraying will be carried out by an Agras industrial spraying drone, and possibly by ground robots as well.

“Anything in agriculture, the more information you get, you’re not going to be worse off,” says Riley Johnson, a manager at Byrnes Farms – one of the two locations where the project is being carried out.

“Especially for new farmers coming into the industry, any new kind of information can help out ten-fold – particularly if you’re on new land. Any information outside of the Old Farmer’s Almanac is always appreciated.”

Below: Data from the Kelowna project, followed by an image of Dr. Saczuk with the Agras drone

SkyScout Ai Eric Saczuk

WAIT, THERE’S MORE

 

We’ve also built a very sophisticated system involving a jacked-up industrial quadruped (where we’ve installed the InDro Backpack (a smaller version of InDro Commander), along with a manipulator arm and some very special capabilities. Unfortunately we can’t tell you much more about that one, due to NDA. But we can say we had a very successful demonstration for VIPs in late July. We also have another project, currently under wraps, that will set a new bar for autonomous exploration, scanning and mapping. More on that to come.

We also continued to elevate the capabilities of our Street Smart Robot, designed to detect anomalies along bike paths in winter. If the SSR’s AI senses potholes, ice, unexpected obstacles or generally anything that might impede safe cycling, that data can be relayed instantly to municipal maintenance crews. We completed the project and successfully demonstrated its capabilities at Area X.O this summer as well.

In addition, InDro’s Dr. Eric Saczuk and Pilot Jon Chubb helped support SkyScoutAI, an innovative company that’s set to be a game-changer in the detection of wildfires and the protection of critical infrastructure in cities threatened by this growing danger. The company has exclusive rights to an amazing fire suppressant product which can be sprayed with a drone tanker onto the roofs of buildings that may be at risk. What SkyScout is doing is pretty amazing, and it’s worth checking out this read. Dr. Saczuk was also busy this summer carrying out methane detection on behalf of Aerometrix in Michigan.

Come to think of it, I’ve been busy too. In addition to covering all the developments above, we’ve also started to profile some of the members of Team InDro and Team Forge who help us achieve the many things we do. You can take a dive into how we work with clients with this profile of Head of R&D Sales Luke Corbeth (who set up and ran his own auto-detailing business while in Highschool before making the leap to robots, drones and sales). And, ICYMI, we just published a feature on Forge Project Manager Stephan Tzolov. He nearly became a doctor, but was just too creative for that field. It’s really quite the story.

Below: Luke Corbeth and Stephan Tzolov

 

Stephan Tzolov

INDRO’S TAKE

 

As we said in the headline, it’s been busy, busy, busy. InDro people work hard, regardless of the season (but we do give them time off and reward their hard work). Looking at all of these builds and milestones and projects, we cannot help but be proud.

“The teams at InDro Robotics and InDro Forge are truly world-class,” says Founder and CEO Philip Reece.

“We are fortunate to have an incredible sense of shared spirit and collaboration – along with an amazing collective skillset. I couldn’t be more pleased with their accomplishments – along with the pride they take in their work. And, by the way, I work hard too,” he says with a grin.

We hope you’ve been enjoying your summer. And that you haven’t been quite as busy as we are.

From napkin sketch to prototype reality: InDro Forge does it all

From napkin sketch to prototype reality: InDro Forge does it all

Aug 8, 2024 | InDro Forge, InDro Solutions, RealLife Robotics, Scott Simmie

By Scott Simmie

 

What’s in a name? Let’s take a look at InDro Forge – our custom fabrication and prototyping facility operated by InDro Robotics in collaboration with Invest Ottawa.

The “InDro” part obviously comes from InDro Robotics. But what about that second word?

One of the most common definitions of “forge” is to “produce a fraudulent copy or imitation.” Think currency, signatures, or maybe a work of art. We don’t do that.

Another is to “make or shape (a metal object) by heating it in a fire or furnace and hammering it.” While we don’t have a blast furnace, we do like the imagery here – of taking raw materials and producing useful and functional end products. It’s also easy to picture our engineers and technicians as high-tech blacksmiths, using state-of-the-art tools to achieve similar transformations.

And that also meshes nicely with  the third definition: To “create something strong, enduring or successful.” At InDro Forge, we do both. We also forge solid relationships with clients during the production journey. Whether it’s a single part, a fully functioning prototype or even a limited production run, the Forge team does it all.

“InDro Forge – as a whole – is an integration facility for robotics and other client projects where those clients don’t have in-house manufacturing capabilities or expertise,” explains Joel Koscielski, Lead Manufacturing Engineer. InDro Forge has a wide range of high-end tools at its disposal, and the expertise to take something from a concept in someone’s head to a fully functional product in their hands.

“So if they know what they need at a high level, but don’t necessarily know what material to make it out of, or what the right process is, or how to design for those processes to reduce cost – we can provide that expertise to support their prototyping journey, whether that be in robotics or in any other field.”

In other words, InDro Forge turns ideas into reality.

Below: Production Engineer Stephan Tzolov operates the facility’s OMAX water jet table, which can slice through metal and other materials using a focussed, high-pressure slurry. Photo by Scott Simmie

PLUS AND MINUS

 

When it comes down to basics, there are really two ways to build something. You can do so by adding things together, or taking things away. Someone building a shed takes wood, adds more wood, adds windows and a roof and a door (and, presumably, a floor unless they’re on a really tight budget). That’s a backyard version of additive manufacturing (AM).

On the oppositve end, a sculptor takes a cube of marble and removes the excess material to reveal the inner vision. That’s subtractive manufacturing (SM). The water jet table in the image above is a subtractive tool.

InDro Forge has wide array of AM and SM tools at its disposal, including CNC machines, industrial 3D printers, lasers and more. Many of the projects we work on involve both of those techniques before we integrate the various parts (including electronics and software) to arrive at the final prototype or product.

“We even do things like casting, where we’re taking a mold we’ve created of what the client wants and pouring in a liquid so that either cures as it cools or is cured by ultraviolet light or whatever other kind of process is required,” says Koscielski.

Tools at InDro Forge includes SLS – or Selective Laser Sintering. This is a specialized type of 3D printing particularly suited to parts with complex geometries. Starting with a heap of powder (and there are many types of powders to choose from – including plastics, composites, metal, glass and ceramics), and a laser precisely fuses (sinters) those tiny particles into a solid.

TOOLS, TIMELINES

 

With such a wide variety of tools available – and the expertise to operate them – Forge has become the one-stop shop for many clients. As Koscielski mentioned, very few companies have these kinds of AM and SM tools in-house. That’s why companies like InDro Forge exist.

One of the differentiators of InDro Forge is its agility. On Friday, August 2 – right before the long weekend – a robotics client called up. They were in a bit of a panic; they had a demo coming up the following week. They needed custom parts printed in a hurry.

“They needed a bunch of parts and didn’t have a printer capable of handling them. They said: ‘Hey, we’re in a bind, we need some help,'” recalls Koscielski. “They asked if we have printers available and if there was any possible way we could spin these up in a couple of days.”

Sound impossible? Not to the InDro Forge team.

“We burned through the weekend and got them what they needed so we could support them as a fellow member of the robotics community. The order came in Friday; the parts were ready to ship on Tuesday.”

Below: Mechatronic engineer Matthieu Tanguay programs InDro Forge’s CNC machine. Photo by Scott Simmie

 

MAJOR PROJECTS

 

While the example just cited illustrates our ability to take on smaller, urgent projects with a tight timeline, InDro Forge also executes much larger projects. Much, much larger.

In fact, we’re nearing completion of an entire delivery robot for client Real Life Robotics. The Ontario company specializes in zero-carbon cargo and last mile delivery. Earlier this year, RLR was one of eight Canadian startups selected by the Canadian Food Innovation Network to receive funding through its FoodTech Next program. FoodTech Next offers funding for early-stage Canadian technology firms who seek to be part of – or sell to – the wider food industry. With this funding, RLR will be putting its delivery robot through real-world testing and validating ROI for the Canadian food sector.

One of its core delivery robots is named BUBS. It has been demonstrated across the country, using wireless teleoperation and autonomy to show off its delivery capabilities. But the time had come to upgrade to a sleeker and smarter robot, with a plethora of new features and capabilities. InDro Robotics is RLR’s contract manufacturer, so the company came to InDro Forge to build the next-gen BUBS from the ground up.

“RLR is growing lightning fast and our solution is a customizable platform to fit our client’s exact last-mile delivery needs,” says RLR Founder and CEO Cameron Waite.

“This client had some pretty unique sizing and design requirements – and knowing that the fabricators at Forge have the same depth of engineering experience as our own team builds the trust you need to move fast and meet budgets for a project like this….. The fact they are also a Canadian tech startup and not far away is a bonus,” he adds.

We don’t want to steal their thunder, but this is one of those “everything” projects. InDro Forge worked in tandem with the engineering team from RLR to build, assemble and test the entire robot – on time, on spec and on budget. It incorporates multiple advancements from the first iteration.

“We’ve built a full skeleton electronic system based on RLR’s designs and a suite of sensors to be able to do the autonomy, as well as an exterior shell that allows them to do remote, last-mile delivery,” says Koscielski.

And BUBS 2.0 will have much more on board than its predecessor.

“This next version of BUBS takes much of the learnings from the last year and brings them to reality. We’ve done countless customer demos and interviews to learn and iterate as a result,” says Waite. “BUBS has a number of new features that our engineering team is really proud of – and we look forward to sharing those soon.”

The skeletal structure for BUBS is all aluminum, and was cut using the water jet table. Those parts were then welded and powder-coated. Smaller brackets used to affix electronics (and this machine has a lot of electronics) were produced by the Prusa MK3.5 3D printers (Forge has three of them).

Like all 3D printers, the Prusa has limitations to the dimensions of the objects it can produce. It can manufacture very strong, high-resolution parts using a number of different plastics and composites, but it can’t print anything huge. Because BUBS is a large robot, it needed some very large parts for its outer shell. Forge had the solution.

 

BIGREP ONE

 

 

BigRep is a German company, known for its award-winning industrial 3D printers. The BigRep ONE is capable of printing objects up to one cubic metre. It is one of the key tools at InDro Forge for large-scale projects like BUBS. The machine is compatible with eight different types of printing material, depending on the application requirements. (One of those materials is water-soluable and perfect for support structures – those lattice-like bits that help support the complex main structures as they’re being printed. When complete, water turns that plastic into something with the consistency of thick syrup and it can be easily removed by hand.)

Because the side panels of BUBS are large, BigRep ONE was the perfect solution.

“We used the BigRep to print the side panels in two pieces and glued them together to make those large parts – and in a fraction of the time that it would take using any of the other methods,” says Koscielski. “In doing the two sides we went through just over 13 kilos of material over the span of about six days.”

For Real Life Robotics, the capabilities and machines at InDro Forge were a perfect fit.

“InDro Forge accelerates my ability to take our designs and get my product to market; we’d have to spin up an entire manufacturing department to do these things,” says Waite. “The team at Forge is professional and exceptionally talented. They’ve been able to take our vision and designs and turn them into reality.”

There’s a lot we could say about the capabilities of BigRep ONE – including the fact there are but 350 worldwide and only a handful in Ontario. But we’ll let the company give you a more complete picture with this video:

INDRO’S TAKE

 

September will mark the first anniversary since what was formerly known as the Bayview Yards Prototyping Lab became InDro Forge. A lot has happened since then, including additional staff with engineering and design expertise, the hiring of a sales and client relations specialist, and – in February – a new strategic roadmap for the future.

“In addition to prototypes, we are now equipped to take on clients with projects at any point along the Technology Level Readiness (TLR) scale,” says InDro Robotics Founder and CEO Philip Reece. “There are some very good prototyping labs in Ontario. But what elevates our value proposition is that InDro Forge, when required, has the full engineering support of the InDro Robotics team at Area X.O. That’s a winning combination, and we have proven that with increasingly complex projects over the past year.”

So whether you’ve got an idea floating around in the back of your head – or fully formed specs for a new robot or other technology – InDro Forge is ready.

Are you? Get in touch with Account Executive Callum Cameron here.